Hybrid selective surface hydrophilization and froth flotation separation of hazardous chlorinated plastics from E-waste with novel nanoscale metallic calcium composite.

Treatment by a nanometallic Ca/CaO composite has been found to selectively hydrophilize the surface of polyvinyl chloride (PVC), enhancing its wettability and thereby promoting its separation from E-waste plastics by means of froth flotation. The treatment considerably decreased the water contact angle of PVC, by about 18°. The SEM images of the PVC plastic after treatment displayed significant changes in their surface morphology compared to other plastics. The SEM-EDS results reveal that a markedly decrease of [Cl] concentration simultaneously with dramatic increase of [O] on the surface of the PCV samples. XPS results further confirmed an increase of hydrophilic functional groups on the PVC surface. Froth flotation at 100rpm mixing speed was found to be optimal, separating 100% of the PVC into a settled fraction of 96.4% purity even when the plastics fed into the reactor were of nonuniform size and shape. The total recovery of PVC-free plastics in E-waste reached nearly 100% in the floated fraction, significantly improved from the 20.5wt% of light plastics that can be recovered by means of conventional wet gravity separation. The hybrid method of nanometallic Ca/CaO treatment and froth flotation is effective in the separation of hazardous chlorinated plastics from E-waste plastics.