Characteristics of pullout failure in conical and cylindrical pedicle screws after full insertion and back-out.

BACKGROUND CONTEXT: Biomechanical studies show that bone-mineral density, pedicle morphology, and screw thread area affect pedicle screw pullout failure. The current literature is based on studies of cylindrical pedicle screw designs. Conical screws have been introduced that may provide better "fit and fill" of the dorsal pedicle as well as improved resistance to screw bending failure. However, there is concern about loss of fixation if conical screws must be backed out after insertion.

PURPOSE: To determine that conical screws have comparable initial stiffness and fixation strength compared with standard, cylindrical screws, and to assess whether conical screw fixation deteriorates when screws are backed out from full insertion.

STUDY DESIGN/SETTING: This biomechanical analysis compared pullout strength of cylindrical and conical pedicle screw designs, using porcine lumbar vertebrae in a paired testing format.

METHODS: Porcine lumbar vertebrae were instrumented with conical and cylindrical pedicle screws with the same thread pitch, area and contour, and an equivalent diameter at the pedicle isthmus, 1.2 cm distal to the hub. Axial pullout was performed at 1.0 mm/minute displacement. Pullout loads, work and stiffness were recorded at 0.02-second intervals. Conical versus cylindrical screws were tested using three paired control configurations: fully inserted, backed out 180 degrees and backed out 360 degrees. Fully inserted values were compared with each set of back-out values to determine relative loss of fixation strength. Screw pullout data were analyzed using a Student's t test.

RESULTS: Pullout loads in these porcine specimens were comparable to data from healthy human vertebrae. Conical screws provided a 17% increase in the pullout strength compared with cylindrical screws (P<.10) and a 50% increase in initial stiffness (P<.05) at full insertion. There was no loss in pullout strength, stiffness or work to failure when conical or cylindrical screws were backed out 180 or 360 degrees from full insertion.

CONCLUSIONS: Conical screws offer improved initial fixation strength compared with cylindrical screws of the same size and thread design. Our results suggest that appropriately designed conical screws can be backed out 180 to 360 degrees for intraoperative adjustment without loss of pullout strength, stiffness or work to failure. Intraoperative adjustments of these specific conical screws less than 360 degrees should not affect initial fixation strength. These results may not hold true for screws with a smaller thread area or larger minor diameter.